When the firefighters rescue him, they discover the wreck of the Pontypandy Pearl, Pontypandy Pete's ship. Fireman Trevor Evans gets stuck in a hot air balloon and soon it is Fireman Sam who comes to the rescue. Sam, Penny, Arnold and Ellie head to the café to fight the fires whilst Elvis gets out of his uniform. The surname "Jones" was also used in Joshua Jones, another TV series that David Jones worked on with Rob Lee. Gullane was soon purchased by HIT Entertainment in October 2003, bringing the Fireman Sam rights to them.

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Note that in several cases, DVD titles have been reused in the US and UK releases with quite different content. The Pontypandy Pioneers are working towards their construction badges and they decide to build a treehouse with the help of Mike.This is the first series to have its animation production done by DHX Studios Halifax as part of a new co-production deal between both companies. Norman tries riding a horse to catch up with the twins, but they both end up getting stuck in a muddy ditch.

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Professor Pickles goes with the Pontypandy Pioneers on an adventure remnant of his ancestors, but soon gets himself into trouble when he goes climbing and gets stuck on a cliff. When James and Mandy find a crate on the beach they try to open it but end up getting James's legs trapped.New animals introduced were Lion, a cat owned by Charlie and Bronwyn, Radar, a rescue dog from the Fire Station, and Nipper, an energetic dog who belongs to Bronwyn's sister that the former looks after. Gareth turns up at the Wholefish Cafe asking for help with food for his railway gala at the train station and James volunteers to help. Some inventions Sam invented in the fifth series include the Extending Bean Picker [4], the Jog-a-lator [5] and the Tip-Top Popcorn Maker. Note that in several cases, titles have been reused in VHS and DVD releases with quite different content.

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When Bronwyn decides she needs to record some relaxing whalesong, Charlie offers to take her out on the skiff to find a whale while the firefighters give the twins a tour of the Ocean Rescue Centre. Norman is desperate to be the first one into the treehouse, leading to him being careless with the treehouse's supports and getting everyone stuck in it.Sam is a great team player and, as one of the more senior firefighters, is a great role model for the children of Pontypandy. Meanwhile, Mike Flood is repairing the heating system at the Mountain Rescue Centre, but accidentally sets fire to it when he leaves a flaming blowtorch on the system. Despite constant interruptions, Mandy tries to stay calm and earn her yoga badge until disaster strikes and she needs to be rescued from a cliff ledge. It is the day of the grand opening of Pontypandy's new Ocean Rescue Centre and Station Officer Steele is taking the firefighters on a tour of the centre. Twenty-six VHS tapes were made from 1988 to 2005 comprising all episodes from series 1 to 4, and some from series 5.

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Some vehicles also received makeovers as well: Jupiter was updated with a front end taken from a Volvo FL6 and a yellow stripe was added to the front of the engine.When it was launched in 1987, the original series aired on S4C, on BBC One, during Children's BBC timeslots. Nipper is causing havoc, so Sarah and Bronwyn take him for a walk along the cliffs to calm him down. Series 8 introduced a new environment - the Pontypandy Heritage Railway, which lines up to the base of Pontypandy Mountain and is run by new character Gareth Griffiths, who is Bronwyn's Dad. Disaster strikes when he does not pay attention to some hot coals when he takes the pizzas out of the oven and ends up starting a fire.